The market demand for diabetic insoles stems from the special foot care needs of diabetic patients. People with diabetes are often at risk for foot complications such as foot ulcers, infections, and neuropathy. Therefore, insoles specially designed for diabetic patients have huge potential in the market. As the number of diabetic patients continues to increase around the world and the public’s awareness of foot health increases, the market demand for diabetic insoles continues to grow.
Product development
The research and development process of diabetic insoles involves many fields such as medicine, biomechanics, and material science. The R&D team first conducted market research to understand the actual needs and pain points of diabetic patients. Then, through biomechanical analysis, the design parameters of the insole, such as thickness, hardness, support structure, etc., are determined to minimize foot pressure and improve walking comfort. In terms of material selection, the R&D team will consider factors such as the material’s breathability, hygroscopicity, and antibacterial properties to ensure that the insoles remain dry and clean during use and reduce the risk of infection.
Product selection
The selection of materials for diabetic insoles is crucial, as it directly affects the comfort and functionality of the insoles. Common materials include memory foam, gel, polyurethane, etc. Memory foam has good resilience and pressure distribution capabilities, providing personalized support based on the shape and pressure points of the foot. The gel material has excellent shock-absorbing properties and can effectively reduce the impact when walking. Polyurethane material has excellent wear resistance and durability, ensuring the service life of the insole.
Product manufacturing process
The production process of diabetic insoles usually uses advanced molding technology and sewing technology. Molding technologies include thermoforming, injection molding, etc., through which insoles with specific shapes and structures can be produced. Sewing technology is used to combine different materials to form a stable insole structure. During the production process, antibacterial treatment technology is also used to ensure that the insoles have the ability to inhibit bacterial growth.
Product production process
Design stage: Based on market research and biomechanical analysis, a preliminary insole model is designed.
Material preparation: Purchase the required memory foam, gel, polyurethane and other materials, and conduct quality inspections.
Forming and cutting: Use hot press molding or injection molding technology to make the preliminary shape of the insole and cut it to meet the design requirements.
Sewing and assembly: Sewing different materials together to form a stable insole structure, and adding necessary support and correction structures.
Antibacterial treatment: Antibacterial treatment is performed on the insoles to ensure that they can inhibit bacterial growth during use.
Quality inspection: Conduct quality inspection on the completed insoles to ensure that they meet the design requirements and quality standards.
Packaging and delivery: Pack the qualified insoles and send them to customers.
Product specification selection reference:
Thickness: The thickness of the insole is usually between 5-15 mm, depending on the patient’s needs and the design of the insole.
Hardness: The hardness of the insole should be moderate, not only to provide sufficient support, but also to avoid excessive pressure on the foot.
Breathability: Insoles should have good breathability to keep feet dry and clean.
Hygroscopicity: The insole should have a certain degree of hygroscopicity, which can absorb the sweat produced by the feet and keep the feet comfortable.
Antibacterial properties: Insoles should have antibacterial properties, which can inhibit bacterial growth and reduce the risk of infection.
Through the above product guide, we hope to provide you with detailed and clear information about diabetic insoles. Choosing a suitable diabetic insole will bring a better foot care experience to diabetic patients.