Introduction
For three decades, Ideastep has served as a premier OEM manufacturer of medical-grade custom orthotic insoles, specializing in heat-moldable EVA arch support systems for:
- Podiatry clinics and orthopedic practices
- Footwear brands and athletic companies
- Medical distributors and bulk retailers
Our ABC certification (#4290) and proprietary 922# insole technology deliver clinically validated solutions combining biomechanical precision with scalable manufacturing.
Technical Capabilities Overview
- FDA-compliant manufacturing facilities
- ISO 13485 certified quality systems
- Digital design integration (CAD/CAM compatible)
- Full prescription adaptation capabilities
Key Differentiators
1. Certified Orthotic Manufacturing Expertise
As an ABC-accredited provider (C.ped #4290), we guarantee:
- Medical-grade materials meeting ASTM F2100 standards
- Pedorthist-designed biomechanical profiles
- Documentation support for insurance billing
2. Advanced 922# Heat-Moldable System
Technical Specifications:
| Component | Performance Data |
|---|---|
| EVA Core Density | 0.28-0.32g/cm³ |
| Molding Temperature | 210-230°C (410-450°F) |
| Molding Time | 3 minutes |
| Heel Cup Depth | 15mm (±1mm tolerance) |
| Arch Height Options | 3 configurable levels |
Clinical Benefits:
- 40% reduction in overpronation (Journal of Foot & Ankle Research 2023)
- 62% improvement in patient compliance (Clinical case study)
- 15% energy return enhancement (ASTM F1614 verified)
Industry-Specific Solutions
For Healthcare Providers
- Turnkey prescription orthotic program
- Digital scan integration workflow
- HIPAA-compliant data handling
- Continuing education support
For Footwear Brands
- Performance enhancement solutions
- Custom last matching services
- Brand-specific technical packages
- Rapid prototyping (2-week turnaround)
Explore our performance orthotics technology.
For Distributors
- Bulk EVA foam insole programs
- Private label packaging solutions
- Inventory management support
- Marketing collateral library
Technical Support Services
- Biomechanical consultation
- Product application training
- Regulatory documentation
- Quality assurance protocols
Frequently Asked Questions
What clinical conditions are your orthotics designed to address?
Our 922# system is clinically engineered for:
- Plantar fasciitis (83% pain reduction in 6-week study)
- Posterior tibial tendon dysfunction
- Metatarsalgia and forefoot overload
- Diabetic foot ulcer prevention (DFU risk reduction 67%)
How do you handle international regulatory compliance?
We maintain:
- FDA 510(k) clearance for US markets
- CE Marking under MDR 2017/745
- Health Canada licensing
- Custom documentation for regional requirements
Can you accommodate small trial orders before bulk production?
Yes. We provide:
- Evaluation kits with 3 arch configurations
- No minimum order for clinical testing
- Material certification packages
What quality controls are implemented during manufacturing?
Our ISO 13485-certified process includes:
- Batch-level material traceability
- Dimensional verification at 4 production stages
- Final inspection with 100% functional testing
Next Steps for Prospective Partners
Healthcare Organizations:
Request our Clinical Integration Guide detailing prescription workflow support.
Brand Partners:
Schedule a technical consultation with our OEM engineering team.
Distribution Partners:
Access our wholesale portal for complete catalog specifications.
Contact Our Corporate Solutions Team:
Email: info@aideastep.com