Diabetic work boot insoles are foot protection products specially designed for diabetic patients who need to stand, walk or engage in heavy physical labor for long periods of time. It is designed to provide superior support, cushioning and comfort to reduce foot discomfort and pain. In order to ensure that the insoles can meet these special needs, various parameters must be strictly controlled during the production process. This document will introduce in detail the key parameters and their numerical ranges in the production process of diabetic work boot insoles, and discuss the factors that affect parameter changes, and how to adjust these parameters to produce the most ideal diabetic insole product.
Key parameters and numerical ranges
Density: The density of the insole determines its support and durability. The ideal density range is usually between 40-55 kg/m³ to ensure adequate support and durability.
Hardness: The hardness of the insole should be adjusted based on the type of work boot and the needs of the patient. For work boots that need to withstand heavy pressure and impact, the hardness of the insole should be slightly higher, with a Shore hardness of between 30-40.
Thickness: The thickness of the insole should be determined based on the patient’s foot shape, the internal space of the work boot, and the required cushioning properties. It is generally recommended to be between 8-15mm to ensure adequate cushioning and support.
Shock absorption performance: The shock absorption performance of the insole is an important indicator for evaluating its comfort and cushioning effect. The ideal shock absorption rate should reach more than 70% to reduce the impact on the feet when walking or standing for a long time.
Breathability: The breathability of insoles is crucial to keeping feet dry and reducing bacterial growth. Insole materials should be ensured to have good breathability to meet the needs of the working environment.
Antibacterial properties: Insoles should have certain antibacterial properties against bacteria and pollution that may exist in the working environment. The antibacterial rate should reach more than 95% to ensure foot health.
Factors affecting parameter changes
Working environment: Different working environments will affect the parameters of insoles. For example, hot or humid environments may require the selection of more durable materials with better breathability.
Patient needs: The patient’s foot condition, comfort needs, and activity level will all affect the selection of insole parameters. For example, foot swelling or deformity may require softer insoles or a custom support design.
Types of work boots: Different types of work boots may have different requirements for insole parameters. For example, steel-toe boots may require a stiffer insole to provide additional support and protection.
How to adjust parameters to make the most ideal diabetic insoles
Assess the working environment: First, the patient’s working environment needs to be assessed, including temperature, humidity, pollutants and other factors. This will help determine the basic parameter requirements for the insole.
Understand patient needs: Communicate with patients to understand their foot condition, comfort needs and activity levels. This will help determine the individual parameters of the insole.
Choose appropriate materials: Choose appropriate materials based on the work environment and patient needs. For example, for high-temperature environments, you can choose materials that are more heat-resistant; for patients who require a high degree of cushioning, you can choose materials such as memory foam or gel.
Make preliminary samples: Make preliminary insole samples based on the selected materials and patient needs. During the production process, you should pay close attention to changes in various parameters and make necessary adjustments.
Trial fitting and feedback: Provide the initially produced insoles to patients for trial fitting and collect their feedback. Based on the feedback results, various parameters of the insole will be further optimized and adjusted.
Final production: Based on the trial fitting feedback and parameter adjustment results, the final diabetic work boot insole product is produced. Ensure that all parameters meet patient needs and working environment requirements.
in conclusion
There are many key parameters involved in the production of diabetic work boot insoles. The selection and adjustment of these parameters are crucial to ensure the effectiveness and comfort of the insoles. By evaluating the work environment, understanding patient needs, selecting appropriate materials, and continuously optimizing and adjusting various parameters, we can create an optimal pair of diabetic work boot insoles to provide diabetic patients with a better foot protection experience.