Heat moldable orthotic are a remarkable innovation in podiatry, providing patients with highly personalized and effective foot correction solutions. The key to their success lies in the combination of thermoplastic materials, precise heating parameters and customized processes that ensure optimal orthopedic support.
Heat moldable orthotic materials
The heat moldable orthotic materials (PP/TPU/composite EVA, etc.) used in heat moldable orthotic are a key component of their functionality. This type of material is designed to become soft and formable when heated to a specific temperature range, usually between 70-80°C. When heated, it conforms to the unique shape of the foot, providing a custom fit that’s comfortable and supportive.
Heating method
Heating temperature and time are key factors in the molding process. Heating the orthosis to the recommended temperature for the recommended time (usually three minutes) ensures the material reaches optimal softness. This allows it to closely conform to the contours of the foot, ensuring a precise fit.
Customization process
The customization process is relatively simple but effective. After the orthosis is heated to the recommended temperature, it is placed over a plaster cast of the patient’s foot and a vacuum is used to mold the insole into shape, creating a custom insole that provides support and comfort. After cooling, you can get a foot insole that fits the patient. This process can be repeated as needed to achieve the desired fit and support.
Achieve foot and ankle correction
The goal of heat moldable orthotic is to provide orthotic correction and support to the foot. These orthotics can help correct problems such as flat feet, high arches, or other abnormalities by making the insole closely conform to the contours of the foot. The customized support provided by orthotics helps redistribute weight and pressure evenly across the foot, reducing pain and discomfort. Over time, this can improve gait, reduce the risk of injury, and improve overall foot health.
in conclusion
The science behind thermoplastic orthotics lies in thermoplastic materials, precise heating methods, and custom processes that work together to achieve orthopedic correction and customized support. By understanding these elements, podiatrists and patients can make informed decisions about using this innovative technology to improve foot health and comfort.